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Welding on The Trail

So, now that you're out having fun on the trails, what are you going to do if something breaks. I don't mean you pop a u-joint. I mean you drop a motor mount, crack a frame - that kind of stuff.

Luckily for you, there have been plenty of others down this road before you, so here are a couple ideas that have been proven to work.

 

Built in Welding Power

 

Premier Power Welder

 

Premier has been making these things for years. They're not the only ones, but their package is proven and works as advertised.

True, it's not cheap (about $700 USD), but it's controlable, easy to mount under your hood, protects your rigs vitals and gives you shop-like welding ability as long as the motor runs.

The basic design of the Premier Power Welder has a track record of over 26 years. Proven in a number of high-demand, none-failure-tolerant applications including military, municipal, farming, off-road, rescue, construction & maintenance uses. It is designed to be simple, reliable and functional without any unnecessary gauges, dials or lights.

Mount it up, wire it in, start welding - it's that simple.

 

Welding with Batteries

 

Welding with car batteries

 

OK. This one falls under the catergory of "Only if you must". It is a truly viable option, and the chances are good you'll have everythnig needed to manage it if you're out with a couple buddies.

  • Two, preferably three, automotive batteries - check
  • Jumper cables - check
  • Vise-grips - check
  • An old peice of metal, like maybe a coat hanger - check
  • The guts to jury rig enough amps to kill a guy, but in this case will save your bacon - check

The basics of welding still aplly - you're going to make a basic arc-welding setup using the voltage/amerage from the batteries to fuse metal together. While this is a 'trail-saver" technique for sure, I've seen welds done this way that were solid enough to not need attention when we got home.

Be careful you don't overheat the batteries - no one needs an acid bath
Be careful to let them rest, or re-install them in the rigs and run the motor for a while to recharge them periodically if you're welding takes a while.

It sure would suck to fix the broken frame rail...only to be stranded by dead batteries.

 
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